General Industry

The tooling’s complete but the seal fails – now what?

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Industry General Industry
Material Used AU Urethane foam
Problem solved Technical

The Situation

Our customer was dealing with moisture ingress in a utility box, impacting the reliability of a critical new power grid management program.

 

The Ask

Diagnose the problem and propose a solution.

 

The Solution

Our review and analysis concluded the incumbent seal design was unable to accommodate wide variances in flatness of mating gland components. We proposed a low closure force gasketing material with excellent long-term compression set resistance. We supported this with fast turn prototypes from our in-house cutting operation then drove down cost by designing a modular layout & assembly method to minimize scrap.

 

The Success

  • When deployed in the field the improved environmental protection of sensitive electronics resulted in system-wide grid reliability
  • Darcoid’s Performance Creep controls assure predictable seal performance regardless of influences inside and outside the supply chain
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Our customer was dealing with moisture ingress in a utility box, impacting the reliability of a critical new power grid management program.
AU Urethane foam
Technical